Category Archives: Heritage Lottery Funded Trainees

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Out in the Museum Arable Fields

April – July 2016

Right back at the beginning of April, I helped sow a crop of rye on two acres of our arable fields, which had been ploughed over the winter. We sowed the seed using our Monarch Corn Drill, made by L.R. Knapp & Co in the 1920s. Although originally it was designed to be drawn by two horses, the corn drill has since been converted for use with a tractor, as many implements were, and we used our little 1950s Ferguson to pull it.

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Conway and Lyndsey drilling a rye crop using the corn drill and Ferguson tractor, 1st April.

The corn drill is essentially a long thin box, with small holes cut at regular intervals in the bottom into which the seed falls due to the movement of the drill. Below each hole, a chute guides seeds down into a shallow furrow in the soil, which is cut by the coulter attached at the bottom of each chute. We pulled a chain harrow behind the drill to lightly cover over the seed. The invention of the horse-drawn corn drill in English agriculture by Jethro Tull in the 1700s made a huge difference to the amount that could be sown efficiently, with much greater control over rates and consistency. It also enabled advances in weed control, as sowing in rows allowed for easier management of hoeing and the development of further horse-drawn devices. Before then, seed was either broadcast by hand or using a seed fiddle to scatter the crop rather randomly across the field. In the photo you can see that the newly-germinated rye is growing in rows.

Baby rye crop

The new crop – the drilled rye germinating at the end of April on the flinty chalk Chiltern soil

Before we got as far as sowing however, we had to winnow (or raddle) the seed. This means cleaning the chaff and straw and bits of thistle out so that you are left with clean seed, and was achieved by agitating a flat sieve held at an angle over a bucket or wheelbarrow. The seed falls through the sieve into the barrow and the rubbish either blows away or can be brushed off onto the ground. Cleaning the seed like this means it will be sown more evenly across the field and is less likely to clog up the drill. It also means that you can measure out a more accurate seed rate; we sowed one and a half bushels of cleaned seed to the acre.

Our Farm Manager, Conway Rowland, drove the Fergie, while my job was to ride on the drill and check that the seed was flowing evenly down each of the twelve chutes and to free any blockages (using a stick or a long-handled screwdriver), that the chutes remained attached to the coulters and that the coulter pegs, which allow the drill greater flexibility over rough ground, didn’t break. As well as this, I kept half an eye on the harrow being pulled behind to make sure it wasn’t getting too choked up with any debris. It was a very exhilarating experience: the combined clattering of the three pieces of machinery (tractor, corn drill and harrows) over the flinty Chiltern soil was very noisy and I had to keep at least one hand holding on tight in case of a sudden lurch over a particularly uneven patch. The noise and movement combined with having so many things to focus on doing was absorbing and I felt as though I was part of one big machine.

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Lyndsey sowing a mixed grass forage ley using the shandybarrow

A fortnight later, we used the shandybarrow to sow a grass and clover forage mix under two acres of rye that had been sown before Christmas (which we will use to thatch the hay rick in the farmyard). The shandybarrow, which can be seen in action in the photo below, is a simpler version of the corn drill. It is a similar long (ours is 12 foot), narrow seed box, with holes in at regular intervals for the seed to fall out on the ground. A little metal plate which can be moved across each hole to different degrees allows some control over how many seeds fall out at a time. This box sits on what is essentially a wheelbarrow frame and the whole thing is pushed by hand. We sowed 7 gallons of the ley seed to the acre. It was rather hard work pushing the ‘barrow backwards and forwards across the field – especially up the steep hill behind the Iron Age house! I had to keep an eye on heading towards the point on the headland, which we’d measured out to the middle of the ‘barrow, in order to keep a straight(ish) line. When I got there, I turned the shandybarrow (making sure I didn’t clout the hedge with one end!), to start at the next point already measured out one ‘barrow’s width along, and set off again, back across the field. But it was a lot quieter than sowing with the tractor and corn drill, and although I still had to concentrate hard, I was more in control of the pace and able to notice the sound of a skylark singing across the valley and a robin watching me from the hedge behind Haddenham Croft Cottage. Since it was sown in April, this ley has been establishing under the growing rye crop, helping to compete with and keep down weeds. Once the rye has been harvested in the next few weeks, this forage ley will be able to grow up quickly and can be used for grazing in the autumn when other grass is becoming scarce to find.

In the Chilterns an historical practice as part of the mixed farm system was the folding of sheep on arable land, to provide a good source of grazing for the sheep (often over the winter) while fertilising the ground with manure, improving it for the next crop at the same time. Since the end of May, we have been grazing some our sheep on the two acres of rye that we sowed with the corn drill. Originally, folding would have been using wooden hurdles: the flock would have been penned tightly over a small area and moved onto a new patch the following day. The Oxford Down breed was developed especially to cope with living in these close-knit conditions and to do well on the thin chalky soils of the Chilterns. However, due to the huge amount of manpower which was required in the historical practice to move tens of hurdles every day, we have used rather more modern electric fencing to open up the next strip of the tasty, ungrazed crop to the flock each day.

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Folding Oxford Down sheep on young rye in June.

By Lyndsey Rule
HLF Site and Farm Trainee at Chiltern Open Air Museum

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The Nissen Hut

We were overwhelmed with the support that we received during our social media campaign to find us a WWI Nissen Hut. Infact we found 2! We’re in the process of seeking funds to re-erect our newest additions, which we hope to rebuild and interpret respectively as a WWI Nissen Hut and WWII-style NAAFI during the next two years. Our mission is to rescue and re-erect threatened buildings, and each one is meticulously photographed and documented before being carefully transported here to the heart of the Chilterns, repaired, and re-erected. The new Nissen Hut will primarily be used as a much-needed education space for schools and the local community, and will have a WWI theme to commemorate the centenary of the Great War. The first of the two Nissen Huts has now been moved to the Museum and the buildings team are busy evaluating and planning the work that needs to be done on it so that it can be rebuilt at the Museum.

Our Heritage Lottery Buildings Trainee Sam Rowland-Simms tells us a bit more about Nissen Huts and the process the buildings team are going through in order to rebuild them at the Museum.

Rebuilding a Nissen Hut

The Nissen hut is an iconic building design, famed for its simple and versatile structure, made up of a series of curved metal ribs and covered in sheets of corrugated iron or steel. You might then imagine that it would be a simple job to re-erect one but, oh, you would be very wrong.

WWI Nissen Hut

Picture above is of a WWI Nissen Hut courtesy of the Imperial War Museum.

That said, right from the outset it would seem we have been intent on making it as difficult as possible for ourselves! Firstly we decided to opt for an early WWI design, to coincide with the centenary of the war, rather than a later WWII design. The difference being that the WWI design is semi-circular in profile while the later designs had a curved profile that extended past a semi-circle. The ribs we got hold of, though, are of the WWII variety so will need to be cut down to the right size. They will also need to have new holes drilled for the 135 hook bolts that attach the ribs to the purlins, that Museum blacksmith Brian has lovingly made.

A second issue is that the ribs of the WW1 design are of a smaller radius. Rather than re-bend our ribs, we have adapted the drawings for the larger radius and from this created a new list of materials that we will need.

Nissen Hut Parts

Picture above shows the component parts of the Nissen Hut that we hope to soon have. Pictures courtesy of the Imperial World War Museum.

Only when we have the materials list and new adapted drawings, can we start putting the hut together. Tasks to carry out include building the brick piers, erecting the ribs and bolting on the purlins and sheeting, cutting and fixing into place all the timber parts including the floor panels and the interior cladding and making new doors and windows.

So all in all not a simple job, but also one, through our own meddling, we haven’t made any easier!

Sam Rowland-Simms
HLF Buildings Trainee

If you would like to make a donation towards rebuilding our Nissen Hut you can do so by clicking the donate button on the right hand side or by contacting Richard Berman funding@coam.org.uk 01494 871 117.

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Timber Framing Courses

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Timber Framing

 

I have been fortunate enough to recently attend two timber framing courses. The first was at the Weald and Downland museum in West Sussex. It dealt with the primary timbers of a green oak timber frame, using historic methods and tools to mark out, cut and fit the timbers. The essential tools for creating the joints were the chisel, mallet, saw and T-auger.

 

On the second course, near Datchworth Hertfordshire, started on the construction of a three-bay barn, made of Elm from the local area, to show that this type of timber is worth still looking into despite Dutch Elms disease. Although we didn’t just use traditional tools on this project (it was refreshing to have a tape measure again!), the techniques employed were very similar and the principles were the same.

 

On both courses we dealt with one frame at a time, either a cross-frame that goes across the building or a side-frame that goes along, the timbers of which would be laid out horizontally on saw-horses to be worked on. Certain timbers like the posts and tie beams would be in both layouts. These are called the primary timbers and because they need to be correct in two planes they are the most important to get right.

 

The main type of joint used was the mortice and tenon joint – the protruding tenon slotting into the chiselled out mortice. It is useful here to be aware of the most important areas of the joint. The end of the tenon for example is not the most crucial part of the joint. It will be concealed in the mortice and isn’t supporting any weight. So as long as the length and thickness is about right, you needn’t get too hung up on the aesthetics of it. Though that’s not me making an excuse for lazy workmanship!

 

MorticeMortice

 

TennonTenon

 

On the other hand, the shoulders of the tenon, the areas either side of the protruding part, will be taking the load and visible from the outside. It is therefore really important these surfaces are flat and level and well worth taking a bit of time over. You are rewarded for your careful chiselling and cutting with a satisfying thud when two well-fitting members slot together.

 

Joint-fittingTightly fitting joint being pulled together by a pin

 

The mortice and tenon are then secured together with an oak peg being driven through. Here a clever technique called draw-boring is used to make a nice tight fit. Rather than making one long aligned peg-hole through both the mortice and the tenon, the peg hole through the tenon is offset by the width of a pound coin in the direction of the shoulders, relative to the mortice. When the peg is driven in, it has to bend in order to pass through and this pulls the mortice and tenon together. You can do this by eye, marking out the centre of the hole on the tenon and then offsetting it, or you can use the wonderfully named offset-pricker, a tool made for the job. Seeing them pull together when a pin is put through is almost as satisfying as the initial thud.

 

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Me and the green oak frame (primary timbers completed) at the Weald and Downland Museum

 

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The completed Elm Barn Cross Frame 1 laid out in the sun

 

Sam Rowland-Simms
HLF Buildings Trainee


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Moving the lambing fold

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Moving the Lambing Fold

Currently grazing on the green outside Leagrave Cottages can be seen a contented flock of Oxford Down sheep. These are the lambs born last year, now looking quite grown up.

 

2015 museum lambs

I am quickly learning the amount of effort that goes into such a peaceful, quintessentially English scene! Some of the tasks I have helped with so far include twice-daily feeding, moving hay bales from the farmyard up to the main sheep fields every week, and separating the pregnant ewes away from the others out into the Cherry Orchard, to make it easier to increase their food – unborn lambs do a lot of growing in the last six weeks before birth and it’s important to keep up the condition of the ewes as much as possible prior to lambing.

One of the bigger jobs we have carried out this month in readiness for the new lambing season was to move the Lambing Fold, from where it has been down by the Prefab to a new position in the field behind Rossway Granary. Historically used as part of a traditional ‘fold’ system – where sheep were kept in a series of temporary pens and grazed on arable crops as part of a rotation, helping to manure the fields as they did so – the Lambing Fold is essentially a yard with small enclosures around two sides. The pregnant ewes are brought down to the yard area when close to lambing and any that give birth are moved into one of the pens. These ‘mothering pens’ provide the newborn lambs shelter for their first few days to help them build up strength, and a safe space to allow mother and lamb to bond so that they can find each other again when  let out with the rest of the flock. As well as providing protection from the elements, the Lambing Fold enables the shepherd to keep a closer eye on things and deal more comfortably and quickly with any difficulties when they arise.

The Lambing Fold here at COAM is essentially a timber frame, roofed with thatched wooden hurdles. It is moved every two years to avoid a build-up of parasites and diseases, which could be disastrous to a new-born lamb. With the roof hurdles removed, the timber frames for each section of pens could be dug up and rolled one at a time onto a trailer, taken to the new site and rolled back off the trailer. Once each section had been moved into its new position, it was dug in to provide a good foundation, and then attached to its neighbours.

lambing fold frame

Next we had to get the roof hurdles back up and tied into position on the roof; this was a mucky job as some of the hurdles still had patches of the old, rotting, straw thatch on – slimy! Once the frame was secure, we could get out the ladders and start thatching with straw to make a good, waterproof roof.

Thatching the lambing fold

Using a rough long-straw thatching technique which feels essentially like sewing bundles of straw in rows on to the hurdles, this is a lovely job when the sun’s shining, up on the roof with views across the farm and valley below. Before lambing is due to start we will finish the structure off with a thick wall made of hurdles and straw to keep out those chilly April winds.

Lyndsey Rule
HLF Site and Farm Trainee

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